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Jun 2023 – Dec 2023Larsen & Toubro · Chennai

Underground Metro Tunnelling

Project ManagementWork PlanningWorkforce AllocationLogistics

I joined the project management team at Larsen & Toubro on an underground stretch of the Chennai Metro, where a tunnel boring machine chews out the alignment a few metres at a time and everything else on site exists to keep it moving.

My work was coordination. Sequencing the day, allocating the workforce, and keeping logistics a step ahead of the machine. A TBM does not wait: if segments, grout or crew are not staged by the time it needs them, the drive stops, and that time never comes back. So the planning was less about drawing a schedule and more about reconciling the schedule with what the ground actually gave us that morning.

I ended up as the site coordinator, and in practice the face of the company on the ground: the point where the crews underground, the planning office and anyone visiting the site all met. It taught me how to hold a plan and a reality in mind at once, and how much of delivery is simply being the person who answers.

The tunnel boring machine on the Chennai Metro drive.
The tunnel boring machine on the Chennai Metro drive.
Anatomy of the machine: cutterhead, screw conveyor, slurry line, segment erector and control cabin.
Anatomy of the machine: cutterhead, screw conveyor, slurry line, segment erector and control cabin.
Inside the completed bore, behind the machine.
Inside the completed bore, behind the machine.
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